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MathematicsHigh schoolHard

Open box of maximum volume

A rectangular sheet of card measures 30 cm×48 cm30\ \text{cm} \times 48\ \text{cm}. Four equal squares of side xx are cut from its corners, and the sides are folded up to make an open box (with no lid) in the shape of a cuboid.

Find the value of xx that gives the box its maximum volume, and work out that volume.

Hintshow

Write the dimensions of the box in terms of xx: the height is xx, and each side of the base is 2x2x shorter than the matching side of the sheet. Before you look for the maximum, decide which values xx can take.

Solutiontry it on your own first

Step 1. Write the dimensions of the box

A square is cut from both ends of each side of the sheet, so every side gets 2x2x shorter. The base of the box therefore measures (48−2x)(48 - 2x) by (30−2x)(30 - 2x), and the folded-up sides give a height of xx:

length=48−2xwidth=30−2xheight=x\begin{aligned} \text{length} &= 48 - 2x \\ \text{width} &= 30 - 2x \\ \text{height} &= x \end{aligned}

Step 2. Find the domain

All three dimensions must be positive, otherwise there is no box. The height gives x>0x > 0, and 30−2x>030 - 2x > 0 gives x<15x < 15. The condition 48−2x>048 - 2x > 0 gives x<24x < 24, but that already follows from x<15x < 15. So:

x∈(0,15)x \in (0, 15)

Step 3. Write a formula for the volume

The volume of a cuboid is length times width times height:

V(x)=x(48−2x)(30−2x)V(x) = x(48 - 2x)(30 - 2x)

To make it easier to differentiate, expand it. First multiply out the two brackets:

(48−2x)(30−2x)=1440−96x−60x+4x2=4x2−156x+1440\begin{aligned} &(48 - 2x)(30 - 2x) \\ &= 1440 - 96x - 60x + 4x^2 \\ &= 4x^2 - 156x + 1440 \end{aligned}

Then multiply by xx:

V(x)=4x3−156x2+1440x\boxed{V(x) = 4x^3 - 156x^2 + 1440x}

Step 4. Find the derivative

Differentiate term by term, using the power rule on each term:

V′(x)=12x2−312x+1440V'(x) = 12x^2 - 312x + 1440

Take out the common factor 1212 to get smaller numbers:

V′(x)=12(x2−26x+120)V'(x) = 12(x^2 - 26x + 120)

Step 5. Find where the derivative is zero

A maximum inside the domain can only occur where V′(x)=0V'(x) = 0, so solve x2−26x+120=0x^2 - 26x + 120 = 0. Here a=1a = 1, b=−26b = -26 and c=120c = 120, so work out the discriminant:

b2−4ac=(−26)2−4⋅1⋅120=676−480=196\begin{aligned} b^2 - 4ac &= (-26)^2 - 4 \cdot 1 \cdot 120 \\ &= 676 - 480 \\ &= 196 \end{aligned}

Its square root is 196=14\sqrt{196} = 14, so the quadratic formula gives:

x1=26−142=6x2=26+142=20\begin{aligned} x_1 &= \frac{26 - 14}{2} = 6 \\ x_2 &= \frac{26 + 14}{2} = 20 \end{aligned}

The number 2020 is not in the domain (0,15)(0, 15), so inside the domain the derivative is zero only at x=6x = 6. The roots also let you write the derivative in factorised form:

V′(x)=12(x−6)(x−20)V'(x) = 12(x - 6)(x - 20)

Step 6. Find the sign of the derivative in the domain

To tell whether x=6x = 6 gives a maximum, look at the sign of V′V' on each side of it. For every xx in the domain the factor x−20x - 20 is negative, so the sign of the derivative depends only on the factor x−6x - 6. Check this with two sample values:

V′(1)=12⋅(−5)⋅(−19)=1140>0V′(10)=12⋅4⋅(−10)=−480<0\begin{aligned} V'(1) &= 12 \cdot (-5) \cdot (-19) \\ &= 1140 > 0 \\ V'(10) &= 12 \cdot 4 \cdot (-10) \\ &= -480 < 0 \end{aligned}
xx sign of V′(x)V'(x) V(x)V(x)
(0,6)(0, 6) ++ increasing
66 00 maximum
(6,15)(6, 15) −- decreasing

So VV is increasing on the whole interval (0,6](0, 6] and decreasing on the whole interval [6,15)[6, 15). This means that at x=6x = 6 it has not just a local maximum but the greatest value on the whole domain.

Step 7. Work out the maximum volume

Substitute x=6x = 6 into the dimensions of the box:

length=48−12=36width=30−12=18height=6\begin{aligned} \text{length} &= 48 - 12 = 36 \\ \text{width} &= 30 - 12 = 18 \\ \text{height} &= 6 \end{aligned}

Multiply them to get the volume:

V(6)=36⋅18⋅6=3888\begin{aligned} V(6) &= 36 \cdot 18 \cdot 6 \\ &= 3888 \end{aligned}

Answer

x=6 cm\boxed{x = 6\ \text{cm}}
Vmax⁡=3888 cm3\boxed{V_{\max} = 3888\ \text{cm}^3}

Cutting squares of side 6 cm6\ \text{cm} from the corners gives a box measuring 36 cm×18 cm×6 cm36\ \text{cm} \times 18\ \text{cm} \times 6\ \text{cm}, with the largest possible volume of 3888 cm33888\ \text{cm}^3.

The theory behind this exerciseCourse: Derivatives from scratch

Sources

We checked the facts on this page against these sources. All of them may be reused freely: they carry an open licence or are not covered by copyright.

  1. Active Calculus (Boelkins) - 3.6 Applied optimization (an open box made from a piece of cardboard by cutting equal squares from the corners; choosing the domain from the physical constraints) · CC BY-SA 4.0
  2. Active Calculus (Boelkins) - 3.5 Global optimization (a box without a top cut from a 10 × 15 piece of cardboard; global maximum over a domain) · CC BY-SA 4.0
  3. Active Calculus (Boelkins) - 3.3 Using derivatives to identify extreme values (critical numbers, the first derivative test) · CC BY-SA 4.0
  4. Active Calculus (Boelkins) - 2.1 Elementary derivative rules (power, constant multiple and sum rules) · CC BY-SA 4.0
  5. Calaway, Hoffman and Lippman - Applied Calculus, 2.7 Optimization (the first derivative test) and 2.9 Applied Optimization (a box without a top from a 10 by 15 inch sheet) (PDF) · CC BY 3.0 US
  6. Wikibooks - Calculus/Optimization (an open-top box of greatest volume, made by cutting equal squares from the corners of a sheet) · CC BY-SA 4.0
  7. Wikiversity - Mathematics for Applied Sciences (Osnabrück 2023-2024), Part I, Lecture 15 (local extrema need f' = 0; the sign of f' gives where f increases or decreases) · CC BY-SA 4.0

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